Plastisols Market to Record an Exponential CAGR by 2025
Plastisols
are dispersions of homopolymers and vinyl acetate copolymers of vinyl
chloride in conventional polyvinyl chloride plasticizers. Plastisols
are also composed of pigments, fillers, thixotropic agents, blowing
agents, stabilizers, etc. The plastisols market can be segmented
based on application, processing technique, end-use industry, and
region. Based on application, the plastisols market can be divided
into coating, sealants, printing ink, slush molding, and others.
Plastisols are used to coat cable insulation, gloves, shoes, boots,
tool handles, dishwasher racks, dish drainer baskets, and napkin
holders.
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In
terms of processing technique, the plastisols market can be
segregated into dipping, spread coating, screen printing, casting,
and spraying. Based on end-use industry, the plastisols market can be
split into construction, textile, automotive, toys, and others. The
coating application segment dominated the global market for
plastisols in 2016. This trend is expected to continue during the
forecast period. Application of plastisols as coatings, especially on
pre-primed metal components, requires excellent adhesion of
plastisols to the material onto which they are coated. Poor adhesion
impacts the efficacy of protective coating.
A
processing technique is used to coat plastisols onto the surface of
different materials based on the application. Dipping consists of
dipping the substrate into a bath of the plastisol paste. There are
two types of dipping methods: hot dipping and cold dipping. The hot
dipping process includes a substrate that is supposed to be coated.
It heated at a high temperature and dipped in a bath of plastisol for
a specific period of time. In order to control the heat, cooling
coils are used in the plastisol bath. Cold dipping is used when the
substrate to be coated cannot be preheated. Under this process, the
substrate is dipped in a plastisol bath, which consists of a
plastisol paste that is adjusted to control the weight of plastisol
and coating thickness. The formulation of plastisol depends upon the
materials that build the yield of plastisol. Once the substrate goes
through the dipping process, it is removed from the plastisol bath
and sent for heat fusion process in an oven. This is followed by
cooling the substrate at ambient temperature. Spread coating
technique requires roller and knife coaters to coat fabric, paper,
and steel. Important factors in this process determining the efficacy
of the end product include compound viscosity characteristics, speed
of coating, clearance between the web and the knife or roll, and type
and angle of the knife. Plastisols can also be sprayed onto the
surface of target product using pressure and suction guns.
Construction
and textile dominate the market in terms of end-industries using
plastisols. Plastisols for printing ink for textile should have
properties such as stable viscosity, pigmentation, long shelf-life,
and over-printable. Over-printability characteristic enables the
printer to print continuously without stopping to clean the screen to
avoid offsetting of ink. Plastisols are used as sealants in the paint
shop area of the body assembly line in the automotive industry.
Plastisols adhere to primed metal surfaces, which are then painted
over to make metal surfaces more durable. The construction segment is
anticipated to expand at a faster pace compared to other segments of
the plastisols market.
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In
terms of demand, the plastisols market in Asia Pacific and Middle
East & Africa is estimated to expand at a faster pace during the
forecast period. Countries such as China, India, the UAE, and Saudi
Arabia are among the major countries in Asia Pacific and Middle East
to witness high growth for the plastisols market. Growth in the
construction industry is projected to drive the plastisols market in
Asia Pacific. Major companies operating in the global plastisols
market include Fujifilm Corporation, KOBAYASHI & CO., LTD.,
PolyOne Corporation, PolySol LLC, Polyblend, Triangle Ink,
International Coatings Company, and Plastic Coating Corporation.
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